Experimental space for transferring PCP technology to the production of complex biopharmaceuticals in industry

Innovation sprint PCP-Demonstrator

Motivation and problem definition

The newly founded German Agency for Transfer and Innovation (DATI) aims to accelerate the translation of research knowledge into practical applications.

Fraunhofer IME is a European leader in the production of complex biopharmaceuticals in plants and plant cells, and it shares this expertise with academia and industry through training courses and contract research. Fraunhofer IME developed, among other things, the first Good Manufacturing Practice (GMP) manufacturing process for antibodies in plants. The PCP Demonstrator Innovation Sprint will explore the transfer potential of the plant cell pack technology developed at IME.

Project goals and solution approach

© Graphic Recording: Manuel Recker

In contrast to mammalian cell systems, the plant cell-based PCP technology enables the rapid and flexible production of complex biopharmaceuticals, but so far has been limited by process engineering and regulatory transfer barriers. Using a co-creation approach, an open experimental space—a PCP demonstrator—is to be developed, allowing companies to test the GMP-compliant production of their candidates and qualify the PCP technology for their specific applications.

The main steps include the establishment of the demonstrator at Fraunhofer IME and the specification of GMP-compatible equipment and processes. For the latter, three workshops—at the beginning, midpoint, and end of the project—will be held to jointly develop a GMP concept in collaboration with regulatory authorities and interested companies.

The completed demonstrator, serving as an experimental platform for simple and rapid product testing, will then be validated using three representative product candidates (FGF21, TGF1β, and ferritin). In this context, the possibility of product-specific adjustments will also be tested together with participating companies. The results will be shared with all stakeholders and made publicly accessible through open-access publications.

By establishing this experimental demonstrator, the entry barriers for the PCP technology can be overcome through co-creation, enabling its broader adoption and helping to close the gap in the production of complex biopharmaceuticals at medium-scale capacities. The wider dissemination and simplified implementation of the technology will promote new developments and business models, thereby strengthening Germany’s position as an innovation hub.

Project profile

Project title

PCP-Demonstrator: Transfer of Plant Cell Pack technology for the production of complex biopharmaceuticals into industry via a demonstrator as an experimental space

Duration 08/2024 - 01/2026
Promotion

BMFTR "DATIpilot" (Innovationssprint: Modul 1)

Funding ca. 132 thousand Euro
Project leader Dr. Henrik Nausch
Goals
  • Development of a demonstrator for the GMP-compliant use of PCP technology
  • Reduction of technological and regulatory barriers to the dissemination of PCP technology

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Henrik Nausch

Contact Press / Media

Dr. Henrik Nausch

Head of Department »Model-based Product and Bioprocess Engineering«

Fraunhofer Institute for Molecular Biology and Applied Ecology IME
Forckenbeckstr. 6
52074 Aachen

Phone +49 241 6085-184

Catherine Bernau

Contact Press / Media

Dr. Catherine Bernau

Fraunhofer Institute for Molecular Biology and Applied Ecology IME
Forckenbeckstr. 6
52074 Aachen

Phone +49 241 6085-133

Holger Spiegel

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Dipl.-Biol. Holger Spiegel

Head of Department »Advanced Detection and Screening Solutions for Biomolecules«

Fraunhofer Institute for Molecular Biology and Applied Ecology IME
Forckenbeckstr. 6
52074 Aachen

Phone +49 241 6085-209