An innovative and integrated approach to rational bioprocess development

Fraunhofer young research group - FAST-PEP

Motivation and problem definition

The junior research group "FAST-PEP," led by Dr. Johannes Buyel, aimed to expand Fraunhofer IME's expertise in plant molecular farming and overcome key hurdles in bioprocess development within the plant/plant cell production system. The group sought to develop and establish a plant-based high-throughput expression and purification platform for pharmaceutically, agriculturally, and cosmetically relevant proteins, such as those needed for urgently required vaccines and antibodies for cancer therapy, as well as other biological sources.

Project goals and solution approach

The overarching goal of the ATTRACT group “FAST-PEP” was to take a holistic approach to bioprocess development in plant cells along the entire development chain and to address the central challenges in lead structure optimization, selection of expression systems, and development of a purification strategy (downstream processing, DSP).

The proposed solution aimed to combine predictive modeling with high parallelization, rational experimental design, and integrated data analysis. From the outset, lead structures were to be optimized using a systems biotechnology approach for both product yield and the key DSP-relevant properties (e.g., aggregation behavior).

An innovative approach combining integrated high-throughput protein expression and product purification was designed to overcome the current cost-intensive development bottleneck in DSP, enabling more efficient selection of product candidates. Drug candidates were to be preselected in silico based on their predicted expression, manufacturability (e.g., pH stability), and purifiability (e.g., charge properties), followed by rational structural optimization.

At the same time, mechanistic models were to be used to calculate optimal conditions for efficient purification of the candidates from contaminants present in each expression system. These predictions would then be empirically validated using statistical experimental design.

Based on the achieved yields, purities, and projected costs, an expert system would calculate the optimal sequence of process steps, ensuring a competitive production process for companies in the chemical, biotechnology, and pharmaceutical sectors.

Project profile

Project tile FAST-PEP: An innovative and integrated approach to rational bioprocess development
DURATION 07/2015 - 06/2021
Funding Fraunhofer ATTRACT
Project leader Dr. Johannes Felix Buyel
Goals
  • Development of a high-performance, high-throughput screening platform (throughput of over 1,000 candidates per year)
  • Establishment of a working group with its own business unit and service portfolio for the industry

Publications

Schulze M., Opdensteinen P., Albert S., Gabriel N., Demeter C. M., Buyel J., Nausch H. (2026)
An integrated automated pipeline for cloning, transient expression, and purification augmenting the plant cell pack platform for biopharmaceutical screening. New Biotechnology, 95, 51-64. https://doi.org/10.1016/j.nbt.2026.08.002 

Opdensteinen, P., & Buyel, J. F. (2024).
Optimizing interleukin-6 and 8 expression, clarification and purification in plant cell packs and plants for application in advanced therapy medicinal products and cellular agriculture. Journal of Biotechnology, 390, 1–12. https://doi.org/10.1016/j.jbiotec.2024.05.003

Opdensteinen, P., Buyel, J.F. (2022)
Reducing water uptake into BY-2 cells by systematically optimizing the cultivation parameters increases product yields achieved by transient expression in plant cell packs.) Biotechnology Journalhttps://doi.org/10.1002/biot.202200134

Gengenbach, B.B., Opdensteinen, P., Buyel, J.F. (2020)
Robot Cookies – Plant Cell Packs as an Automated High-Throughput Screening Platform Based on Transient Expression. Frontiers in Bioengineering and Biotechnology, 8, art. no. 393. https://doi.org/10.3389/fbioe.2020.00393

Are you also interested in this topic? Then please contact us!

Henrik Nausch

Contact Press / Media

Dr. Henrik Nausch

Head of Department »Model-based Product and Bioprocess Engineering«

Fraunhofer Institute for Molecular Biology and Applied Ecology IME
Forckenbeckstr. 6
52074 Aachen

Phone +49 241 6085-184

Catherine Bernau

Contact Press / Media

Dr. Catherine Bernau

Fraunhofer Institute for Molecular Biology and Applied Ecology IME
Forckenbeckstr. 6
52074 Aachen

Phone +49 241 6085-133